Skip to main content

EngineeredTo Protect.

Custom foam inserts, crates, and pallets designed around your product, your shipping needs, and your budget.

  • Custom Engineering

    Designed around your product.

  • Reusable Packaging

    Built to ship again and again.

  • ISPM15 Wood Packaging

    Certified for international shipments.

  • Woman Owned + Managed

    Independently owned since 1988.

Intricately cut black foam insert with orange backing, held against stacked foam
Foam
Foam

Foam fabricated to fit

From a single prototype to ongoing production runs, we cut and fabricate foam to the exact shape of your product, sized to protect it without adding unnecessary cost.

Foam Inserts

Cradled, product-specific cavities.

Foam Endcaps

Corner and edge protection for shipping.

Case Inserts

Custom-fit foam for protective cases.

Foam, Sheets, Pads, & Convoluted Foam

Broad range protection, from light cushioning to shock absorption.

PolyethylenePolyurethaneCrosslinkExpanded PolyethyleneExpanded Polypropylene
A FoamCraft craftsman assembling a wood crate with a pneumatic nailer
Wood
Wood

Crates built to take the load

Our wood shop builds custom crates and pallets engineered to your specifications. As an ISPM15-certified facility, we can prepare wood packaging for international shipments.

Custom Crates

Engineered and built to your spec.

Pallets

Sized for your product and load.

Tradeshow Crates

Reusable cases for the road.

Cut-to-size Lumber & Panels

Components ready to assemble.

ISPM15 Certified for International Shipments
A long protective case with custom foam inserts holding a set of baseball bats
Cases
Cases

Cases that keep coming back

We pair protective cases with custom foam inserts so your equipment travels safely, and the packaging is built to be used again and again.

Protective Cases

Durable cases for transport and storage.

Custom Case Inserts

Foam fitted to your exact contents.

Built for repeated shipping and reuse
How We Work

From concept to confidence.

A straightforward process that gets your product protected, and keeps you in the loop at every step.

STEP 01

Understand

We learn your product, how fragile it is, how it ships, and where it needs protection.

STEP 02

Engineer

We design, or redesign, packaging sized to your product and your budget.

STEP 03

Prototype

Quick-turnaround prototypes let you review the fit before committing to production.

STEP 04

Manufacture

Foam fabrication and wood crating, produced in both Owatonna and Albert Lea.

STEP 05

Deliver

Durable, reusable packaging built to withstand repeated shipping.

An open protective case with a custom foam insert cradling an electronic control unit

“Just enough protection, never more material than your product actually needs.”

The FoamCraft Approach

Built around your product, not the other way around.

Good packaging is engineered, not guessed. We design to the shape and fragility of your product, prove the fit with a prototype, and build it to be used again.

01

Custom-engineered fit

Packaging is designed around your product, not pulled off a shelf and forced to fit.

02

No over-engineering

We don't bury your product in excess material. The right amount of protection means lower cost and less waste.

03

Prototype before you commit

Review a quick-turnaround prototype and confirm the fit before anything goes into production.

04

Reusable & durable

Reusable packaging is engineered to stay protective through repeated shipping cycles.

Featured Projects

Real parts. Real protection.

A look inside the shop. Custom foam, fabricated parts, and wood crating built to spec.

A studio array of custom protective foam inserts in black, blue, and orange

Custom Foam Inserts

Foam

A large custom wood crate with foam-lined panels and internal compartments holding machined parts

Custom Wood Crates and Pallets

Wood

A wheeled protective case with a slotted foam insert holding a row of laptops

Protective Case Inserts

Cases

The FoamCraft Packaging Inc. building in Owatonna, MN
35+years protecting products,
family owned since 1988
Our Story

A family business, built to last.

What began with one foam-insert business has grown into a full custom packaging operation, still independently owned, still rooted in Owatonna, Minnesota.

  • 1988 / 1989

    A family business begins

    Bob was approached about buying a business that made foam inserts. He and Donna purchased it, and FoamCraft Packaging was born.

  • 2002

    Adding wood

    A customer asks for custom pallets, and FoamCraft opens a wood shop, expanding beyond foam.

  • 2005

    Room to grow

    FoamCraft moved into its current building in Owatonna, MN, expanding its foam and wood production.

  • 2017

    Albert Lea Crating

    FoamCraft purchased Albert Lea Crating, broadening its custom wood crating capabilities.

  • 2025

    A new addition

    FoamCraft expands with a new building addition, adding more than 19,000 square feet of production space.

Why FoamCraft

Reasons to ship with confidence.

Everything we make is engineered to do one job: get your product where it's going, safely, again and again.

ISPM15 Certified

Wood packaging prepared to international shipping standards.

Quick-Turn Prototypes

Review the fit fast, before committing to production.

Reusable Packaging

Engineered to survive repeated shipping cycles.

Custom-Engineered

Designed around your product, your shipping, your budget.

Foam & Wood, One Source

Fabrication and crating under one roof in Owatonna, MN.

Woman Owned + Managed

Women owned and operated in both Owatonna and Albert Lea, MN manufacturing both foam and wood packaging.

Get in Touch

Ready to protect
what matters?

Tell us about your product and how it ships. We'll help you design packaging that fits, and quote it fast.

What do you need?

We use your information only to respond to your request, and never sell or share it. See our Privacy Policy.

Prefer to talk? Call (507) 455-2893, we're happy to help.

CallRequest a Quote