Custom Foam, Cut to Fit.
FoamCraft Packaging fabricates many different types of foam. We work with your team to determine the best foam for your application, then cut it to protect your product without wasting material.
The right foam for the job, every time.
Different products need different protection. We fabricate a full range of foams and help you choose the density, type, and thickness that fit your product and your budget.
Foam inserts cut to cradle your product
Custom-cut foam layouts that hold tools, instruments, and specialty products secure. We design the cavity around your part so it stays protected through every handoff, from the line to the loading dock.
Endcaps that guard the corners
Corner and edge protection that absorbs impact where products are most vulnerable. We can also provide any size custom corrugated box, or design the foam to fit a standard box you already use.
Case inserts fitted to your contents
Foam fitted to the exact contents of your case, so equipment travels safely and every piece has a place. Pair it with one of our protective cases or your own.
Sheets, pads, and convoluted foam
Sheets, pads, and convoluted foam cover a broad range of protection, from light cushioning and surface separation to shock absorption for heavier or more fragile loads. If you cut foam in house, we can supply full sheets of your chosen material at the exact thickness you need.
The tools behind the cut.
Different parts call for different methods. We run a range of fabrication equipment so the process fits the material, the tolerance, and the size of the run.
Water Jet
Cuts intricate profiles and tight internal shapes, with no tooling.
Die Press
Presses a die through foam for clean, repeatable parts across a run.
Hot Plate Laminator
Bonds foam layers with heat to build up thicker blocks and assemblies.
Flash Cutter
Cuts sheets and flat parts from a digital file, with quick changeovers.
Foam Convoluter
Profiles foam into the egg crate surface used for cushioning and case lids.
Ready to protect what matters?
Tell us about your product and how it ships. We'll recommend the right foam and quote it fast.